The Automotive Inner Panel Blanking System is a cutting-edge solution designed to streamline the production of inner panels and structural components for automobiles. Its primary function is to convert metal coils, including cold-rolled steel (CRS) and hot-rolled steel (HRS), into accurately sized blanks that are ready for downstream stamping and assembly processes. This system ensures consistent dimensions, high-quality surface finish, and minimal material waste, which are crucial in automotive manufacturing where precision is essential. By automating the blanking process, the system significantly reduces labor intensity, increases throughput, and guarantees repeatability across high-volume production runs.
This blanking system is specifically tailored for the production of automotive inner panels, such as door liners, floor panels, roof reinforcements, and other structural components. It functions by feeding coils into a high-capacity hydraulic press, which cuts the sheets into predetermined sizes with extreme accuracy. The automated magnetic stacking system then organizes the finished blanks for immediate transport to the stamping or welding line. The system is especially beneficial for manufacturers looking to maintain uniformity across batches, reduce handling damage, and accelerate production schedules. Its versatility also allows it to process different thicknesses and types of steel, adapting to various inner panel designs and manufacturing standards.
The Automotive Inner Panel Blanking System incorporates several sophisticated features to enhance performance. Its hydraulic press can exert up to 800 tons of force, enabling the cutting of large sheet sizes up to 5,000 × 2,750 mm. It handles sheet thicknesses from 0.2 mm to 2.5 mm and widths ranging from 300 mm to 2,000 mm, making it suitable for a wide range of panel designs. Operating at speeds up to 65 strokes per minute, the system ensures high output without compromising precision. The magnetic stacking mechanism minimizes sheet deformation and scratches, improving the quality of blanks delivered to the next production stage. Additionally, the system is equipped with advanced safety and control features, allowing operators to monitor performance in real-time and adjust settings for different production requirements.
To ensure optimal performance, operators should follow recommended procedures. Begin by correctly loading and aligning the coil to avoid misfeeds. Input the required sheet dimensions into the system’s control panel and verify settings before starting the press. During operation, monitor the cutting, feeding, and stacking processes to ensure smooth performance. Routine maintenance, such as checking hydraulic oil levels, cleaning magnetic stackers, and lubricating moving parts, is crucial to maintain efficiency and prolong machine lifespan. Safety precautions, including using personal protective equipment and following lockout/tagout procedures, must be strictly observed to prevent accidents.
Provide customers with precision sheet cutting solutions and help build intelligent metal processing centers.
Factory in Japan
ADDRESS
487-3, Sanshincho, Chuoku, Hamamatsu, Shizuoka, Japan
Japanese local market : +81 53-425-5331
Factory in China
ADDRESS
265 Yixian Road, Deqing, Zhejiang, China
Overseas market : +86 572-883-2016
