Customized Outer body panel blanking equipment

Outer body panel blanking equipment converts CRS, HRS, and other automotive metals into high-precision blanks for doors, hoods, fenders, and roofs. With an 800t press, it handles sheets up to 5,000×2,750mm, widths of 300–2,000mm, lengths of 300–6,000mm, and thicknesses of 0.2–2.5mm at 65 SPM. A magnetic stacking system ensures clean, organized blanks, while automated controls boost efficiency, reduce waste, and maintain accuracy for high-volume automotive production.
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Product Details

Product Description

Outer body panel blanking equipment is an essential solution for modern automotive factories, designed to convert metal coils into high-precision blanks for car exteriors. Its main function is to efficiently process materials such as cold-rolled steel (CRS), hot-rolled steel (HRS), and other automotive-grade metals into uniform sheets that are ready for downstream stamping, painting, and assembly. By automating the cutting and stacking process, this equipment ensures consistent product quality, reduces manual labor, and minimizes material waste—key factors in the competitive automotive industry where speed, accuracy, and reliability are crucial. The system is particularly suited for producing large exterior panels such as doors, hoods, fenders, and roof sections, where dimensional accuracy and surface integrity directly affect final vehicle quality.

Key Features and Advantages

Outer body panel blanking equipment is engineered for high efficiency, precision, and durability. The system typically features a hydraulic press capable of delivering up to 800 tons of cutting force, accommodating sheet sizes up to 5,000 × 2,750 mm. It can handle sheet thicknesses from 0.2 mm to 2.5 mm and widths between 300 mm and 2,000 mm, making it versatile for a variety of panel designs. The operating speed can reach up to 65 strokes per minute (SPM), enabling high-volume production without compromising accuracy. Its magnetic stacking system ensures that the blanks are neatly stacked for downstream operations, reducing handling time and preventing surface defects. Additionally, advanced control interfaces allow operators to monitor production in real time, adjust parameters for different sheet sizes, and integrate the equipment seamlessly with upstream and downstream processes.

Technical Specifications

This equipment is designed to meet the rigorous demands of automotive production. It supports sheet lengths from 300 mm to 6,000 mm and is compatible with a variety of coil weights. The precision hydraulic press and feeding system maintain tight tolerances across high-speed operations, ensuring consistent sheet dimensions. The magnetic stacking system provides efficient collection and organization of finished blanks, which reduces manual handling and material damage. Fully automated operations and easy integration with plant management systems allow for production flexibility, whether manufacturing a small batch of specialized panels or high-volume exterior body parts. The robust construction and user-friendly controls also help minimize maintenance requirements and operational downtime.

Operating Instructions and Maintenance

To achieve optimal performance, operators should ensure the coil is correctly loaded and aligned, and sheet parameters are accurately set in the control system. During operation, the hydraulic press and magnetic stacking system must be monitored to ensure smooth cutting and proper sheet organization. Regular maintenance includes checking hydraulic fluid levels, inspecting press components, cleaning the magnetic stacking system, and lubricating moving parts. Following safety guidelines is critical, including wearing protective equipment, keeping hands clear of the press area, and adhering to lockout/tagout procedures during maintenance. Proper operation and routine maintenance prolong equipment lifespan while maintaining high production efficiency.

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Provide customers with precision sheet cutting solutions and help build intelligent metal processing centers.

  • 地址0-拷贝Factory in Japan

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    ADDRESS

    487-3, Sanshincho, Chuoku, Hamamatsu, Shizuoka, Japan

    电话23-拷贝  Japanese local market : +81 53-425-5331

  • 地址0-拷贝Factory in China

    SUMIKURA-China1

     

    ADDRESS

    265 Yixian Road, Deqing, Zhejiang, China

    电话23-拷贝  Overseas market : +86 572-883-2016